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Processing of 5mm thick stainless steel is possible!!
It is said that automation and mechanization through computer control have made remarkable progress in recent years, but "spinning processing" requires more manual techniques as the desired shape becomes more complex. This work cannot be sustained unless the factory has the experience and skills to meet the increasingly sophisticated needs of clients.
Introduction of automatic spoon embossing machine! For spoon embossing processing from prototype to mass production, come to our company!
Yukiyama Shibori Co., Ltd. is a company specializing in shibori processing. We have introduced a still rare automatic shibori processing machine in the area, enabling the production of thick shibori products that were previously impossible to manufacture by hand. We handle everything from prototyping to mass production. With our accumulated know-how, we provide high-precision and high-quality products. If you need shibori processing, please leave it to us. 【Business Activities】 ■ Shibori processing (spinning machine) ■ Shibori processing (hand shibori) *For more details, please refer to our catalog or feel free to contact us.
Affordable parts with rotational body shapes! The simple type demonstrates its power in prototype production, small lot products, and large products through deep drawing processing.
Aikyo Hela Press Industrial Co., Ltd. is a company located in Aichi Prefecture in the Chubu region, specializing in deep drawing processing, press processing, and mold design and manufacturing. Thin sheets for small lot production are processed by hand drawing, while thick sheets are processed using hydraulic spinning machines. In addition, for press processing, we continue to produce high-quality products under strict delivery management, honed through kanban delivery (automotive parts) from progressive processing up to 300 tons and single-stroke lines. 【Business Activities】 ■ Deep drawing and pressing ■ General sheet metal processing ■ Press mold manufacturing *For more details, please feel free to contact us.
![Examples of "pipe" die stamping processing [Prototype and mass production available from 1 piece!]](https://image.mono.ipros.com/public/product/image/2ed/2000393580/IPROS8550771571033750630.PNG?w=280&h=280)
Compared to pressed products, the precision of post-forming distortion and other factors is higher in draw forming processing. It requires low initial investment and is suitable for small-batch production of various types. [Case study materials available]
Hemming is a method of shaping metal sheets by rotating them to form a rotational body shape. While the initial investment (such as mold costs) for press molds requires a concave-convex type, hemming primarily requires only a convex type. The cost of a hemming mold starts from 20,000 yen, while a press mold starts from 250,000 yen (for simple shapes), allowing for a very low initial investment, making it suitable for small-batch production of various types. Additionally, because the material is shaped by rotation, the stress in the rolling direction of the material can be reduced, resulting in higher precision in post-forming distortion compared to pressed products. [Example of Hemming Processing] Copper, thickness 2.0 mm (maximum outer diameter Φ70, total length 245) The right side of the pipe is a closed tube, and the left side has a reduction rate of 28%. Hot processing hemming. *For details on various processing examples, please refer to the "PDF Download" below.
![Examples of "taper" die drawing processing [Prototyping and mass production available from one piece!]](https://image.mono.ipros.com/public/product/image/021/2000393585/IPROS7706045166424619671.PNG?w=280&h=280)
Compared to pressed products, the precision of post-molding distortion and other factors is higher in deep drawing processing. It requires low initial investment and is suitable for small-batch production of various types. [Case study materials available]
Hemming is a method of shaping metal sheets by rotating them to form a rotational body shape. The initial investment (such as mold costs) for press molds requires a concave-convex type, while hemming only requires a basic convex type. The cost of a hemming mold starts at 20,000 yen, while a press mold starts at 250,000 yen (for simple shapes), allowing for a very low initial investment, making it suitable for small-batch production of various types. Additionally, because the material is rotated and drawn, the stress in the rolling direction of the material can be reduced, resulting in higher precision in post-forming distortions compared to pressed products. [Examples of Hemming Processing] Made of SUS, thickness 1.2 (maximum outer diameter Φ840, height 100) Edible seaweed, when freshly harvested, has sand and other particles attached. This is a tapered component for equipment that washes the seaweed by pouring it in. Drawing from a flat plate. *For more details on various processing examples, please refer to the "PDF Download" below.
![Examples of "gas equipment" with blade drawing processing [Prototype and mass production available from 1 piece!]](https://image.mono.ipros.com/public/product/image/426/2000393586/IPROS5695111400600548397.PNG?w=280&h=280)
Compared to pressed products, the precision of post-molding distortion and other factors is high in draw forming processing. It requires low initial investment and is suitable for small-batch production of various types. [Case study materials available]
Hemming is a method of shaping metal sheets by rotating them to form a rotational body shape. The initial investment (such as mold costs) for press molds requires a concave-convex type, whereas hemming only requires a basic convex type. The cost of a hemming mold starts at 20,000 yen, while a press mold starts at 250,000 yen (for simple shapes), allowing for a very low initial investment, making it suitable for small-batch production of various types. Additionally, because the material is rotated and drawn, the stress in the rolling direction of the material can be reduced, resulting in higher precision in post-forming distortions compared to pressed products. [Example of Hemming Processing] Aluminum, thickness 0.5 mm (maximum outer diameter Φ60, height 16) This is a prototype of a gas appliance part. After being drawn into a cap shape, the bottom and sides are cut off. *For details on various processing examples, please refer to the "PDF Download" below.
!["Examples of 'watering can spout' spoon squeezing processing [Prototype and mass production available from 1 piece!]”](https://image.mono.ipros.com/public/product/image/9eb/2000393590/IPROS5012031305758752055.PNG?w=280&h=280)
Compared to pressed products, the precision of post-molding distortion and other factors is high in draw forming processing. It has a low initial investment and is suitable for small-batch production of various types. [Case study materials available]
Hemming is a method of shaping metal sheets by rotating them to form a rotational body shape. The initial investment (such as mold costs) for press molds requires a concave-convex type, whereas hemming only requires a basic convex type. The cost of a hemming mold starts at 20,000 yen, while a press mold starts at 250,000 yen (for simple shapes), allowing for a very low initial investment, making it suitable for small-batch production of various types. Additionally, because the material is rotated and drawn, the stress in the rolling direction of the material can be reduced, resulting in higher precision in post-forming distortions compared to pressed products. [Examples of Hemming Processing] Copper, t0.8 (maximum outer diameter Φ82, height 65) This is a professional-grade watering can spout, drawn from a flat plate. *For more details on various processing examples, please refer to the "PDF Download" below.
![Case study of "cover" blade squeezing processing [Prototype and mass production available from 1 piece!]](https://image.mono.ipros.com/public/product/image/279/2000393595/IPROS8418380167814366765.PNG?w=280&h=280)
Compared to pressed products, the precision of post-forming distortion and other factors is higher in deep drawing processing. It requires low initial investment and is suitable for small-batch production of various types. [Case study materials available]
Hemming is a method of shaping metal sheets by rotating them to form a rotational body shape. The initial investment (such as mold costs) for press molds requires a concave-convex type, whereas hemming only requires a basic convex type. The cost of a hemming mold starts at 20,000 yen, while a press mold starts at 250,000 yen (for simple shapes), allowing for a very low initial investment, making it suitable for small-batch production of various types. Additionally, because the material is rotated and drawn, it can reduce the stress in the rolling direction of the material, resulting in higher precision in post-shaping distortion compared to pressed products. 【Examples of Hemming Processing】 Made of SPHC, thickness 3.2 (maximum outer diameter Φ183, height 90) This is a cover for industrial equipment and specific parts. Ensuring the flatness of the wide flange is very challenging. It is drawn from a flat plate. *For details on various processing examples, please refer to the "PDF Download" below.
!["Plate for spinning" examples of spatula squeezing processing [Prototyping and mass production available from 1 piece!]](https://image.mono.ipros.com/public/product/image/015/2000393602/IPROS4474961522645093494.PNG?w=280&h=280)
Compared to pressed products, the precision of post-molding distortion and other factors is high in draw forming processing. It requires low initial investment and is suitable for small-batch production of various types. [Case study materials available]
Hemming is a method of shaping metal sheets by rotating them to form a rotational body shape. The initial investment (such as mold costs) for press molds requires a concave-convex shape, while hemming primarily requires only a convex shape. The cost of a hemming mold starts at 20,000 yen, while a press mold starts at 250,000 yen (for simple shapes), allowing for a very low initial investment, making it suitable for small-batch production of various types. Additionally, because the material is rotated and drawn, the stress in the rolling direction of the material can be reduced, resulting in higher precision in post-forming distortions compared to pressed products. [Examples of Hemming Processing] Aluminum, t2.0 (maximum outer diameter Φ252, height 20) This is a plate for spinning, drawn from a flat sheet. *For details on various processing examples, please refer to the "PDF Download" below.
![Examples of "servo" blade drawing processing [Prototyping and mass production available from 1 piece!]](https://image.mono.ipros.com/public/product/image/469/2000393610/IPROS3016117312406891358.PNG?w=280&h=280)
Compared to pressed products, the precision of post-molding distortions is higher in draw forming processing. It requires low initial investment and is suitable for small-batch production of various types. [Case study materials available]
Hemming is a method of shaping metal sheets by rotating them to form a rotational body shape. The initial investment (such as mold costs) for press molds requires a concave-convex type, while hemming only requires a basic convex type. The cost of a hemming mold starts at 20,000 yen, while a press mold starts at 250,000 yen (for simple shapes), making the initial investment very low and suitable for small-batch production of various types. Additionally, because the material is rotated and drawn, the stress in the rolling direction of the material can be reduced, resulting in higher precision in post-forming distortions compared to pressed products. [Examples of Hemming Processing] Press processed products 300-ton W crank servo. Equipment available up to the press machine. Number of press machines: 20 *For details on various processing examples, please refer to the "PDF Download" below.
Presenting materials summarizing the basics of spooning processing! Significantly reduce mold costs for 'small lot production of various types' compared to press processing! High precision in post-molding distortion and high quality.
In metal processing, "press processing" is often adopted, but in the case of "small lot production of many varieties," the high cost of molds becomes a drawback... ⇒ Did you know that this issue can be resolved with a method called "spinning"? "Spinning" is a processing method where the material is fitted into a rotating mold, and a rod-like tool is pressed against it to deform it like a lathe. While press processing requires two molds with concave and convex shapes, spinning only requires a convex mold, which helps reduce initial investment. Additionally, because it can reduce the stress in the rolling direction of the material, it offers higher precision in terms of distortion and other factors after forming compared to press-processed products. ★ Currently, we are offering a free document that explains the basics of "spinning." It introduces the advantages compared to press processing, basic processes, and examples of main components used. *The document can be viewed via the "PDF Download" link below.
Low initial investment! It is often used in the prototyping stage where the shape has not yet been finalized.
We would like to introduce our technology, "Spinning," developed by Sato Electric Research Co., Ltd. This technology involves rotating a mold and a metal sheet, gradually deforming a circular sheet by pressing it against the mold with a spoon or roller, shaping it to match the mold's form. Our company can provide products of stable quality through processing with NC spinning machines. We place great importance on how to achieve a smooth surface at this stage of technology, reducing the load during the polishing phase and keeping total costs down. 【Features】 ■ Shaping to match the mold's form ■ Capable of forming complex shapes primarily with a male mold ■ Low initial investment ■ Short mold production time ■ Quick delivery *For more details, please refer to the PDF document or feel free to contact us.
Achieving short delivery times! We can accommodate deep drawing, complex shapes, and difficult-to-process materials.
"Deep Drawing Processing" is a traditional manufacturing technique that allows for the shaping of metal without annealing, reducing damage to the metal and minimizing costs and time associated with post-processing. Since we manufacture our own cutting tools and drawing molds, we can achieve short delivery times. With skilled techniques, we can produce products with deep draws and complex shapes. We also accommodate a range of materials, from common ones like stainless steel and aluminum to difficult-to-process materials like Inconel and titanium. 【Features】 ■ Short delivery times ■ Capable of producing deep draws and complex shapes ■ Able to handle difficult-to-process materials ■ Reduces costs and time related to damage to the metal and post-processing *For more details, please refer to the PDF document or feel free to contact us.
It is a seamless processing method that involves pressing a tool against a metal plate to cause plastic deformation, gradually bringing it closer to the mold for shaping.
At Yukiyama Shibori, we offer "Hera Shibori processing." This technique involves fitting metal sheets made of stainless steel, iron, copper, aluminum, and other materials into a rotating mold, and using tools such as "heras" or "rollers" to press against the metal sheet, causing plastic deformation and gradually shaping it to conform to the mold without seams. The concept is similar to lathe processing, and it is fundamentally capable of producing products with a single direction of ejection. 【Features】 ■ Spinning Machine - Capable of producing thick drawn products that cannot be made by hand drawing - Can accommodate material blank diameters up to 900mm ■ Hand Drawing - Produces products that are unsuitable for spinning machine processing - Mainly produces materials with thin thickness *For more details, please refer to the PDF document or feel free to contact us.
Introducing the features and processing steps of Aikyo Hela Press Industry's "Hela Drawing Process"!
Aikyo Hela Press Industrial Co., Ltd. is a company located in Aichi Prefecture in the Chubu region, specializing in spoon drawing processing, press processing, and mold design and manufacturing. "Spoon drawing processing" involves hand-drawing for small lot thin plates and processing thick plates with a hydraulic spinning machine. 【Features】 ■ Hand-drawing for small lot thin plates ■ Processing thick plates with a hydraulic spinning machine You can find many demonstration videos on YouTube. *For more details, please feel free to contact us.
